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Smart Central Monitoring System
is specially designed for Foundry Managers to
see the results obtained by various test &
measuring equipments like Spectrometer, Microscope,
Weighing Scale, Universal Testing Machine, Thermal
Analysis System (Carbon Silicon Analyser), Molten
Metal Temperature Measuring System available in
the foundry on a single computer. This system
consists of special software & various interfacing
units suitable (compatible) to connect to test/measuring
machines which capture the results & transmit
the same to central monitoring (computer) system.
Thus your central computer will accept the data
from various testing equipments using our software.
This system can be implemented at any foundry,
if end result data is available in the form of
electrical output from respective testing equipments.
Most of the foundries are well
equipped with various tests measuring equipments
& having latest technology of computer networking.
But all these various equipments are of different
make and with proprietary protocols, with various
standards, with various data interfacing options.
Hence even advance computer networks are unable
to directly accept data from such equipments.
This leads to manual data entry, higher manpower
cost, scope for human error and in some cases
unavailability of skilled manpower. The information
is at times incomplete, isolate and deficient
for qualitative use, which may lead to inefficient
use of the equipments. In-short online data is
not available. Data is stored in different files
at different location; difficult to correlate
hence is of no use to take corrective action in
time.
Central Monitoring System serves
today's need of quality system by providing online
data from various testing equipments to the computer.
Thus all the records will be maintained in a single
computer & real time data will be available
at any time along with previous old data. Software
can generate Heat wise, Item wise, Date wise,
Period wise reports for all parameters. It also
consists of SPC reports (i.e. X - Charts, MR -
Charts, Histogram etc.) facility for all the parameters
displayed on the screen. These reports will facilitate
not only in finding problem areas but also optimizing
the processes. This will lead to effective use
of each and all equipment in use.
We manufacture special hardware/
software interfaces for any make of any instrument,
provided end data should be available in electrical
/ electronic form. It may be in any format, any
type of interface for example RS232, RS485, Centronics
port, analog/ digital currentloop, 4-20mA, BCD
etc. We can transfer this data to remote central
computer via RS232, RS485, Centronics port, Internet,
Intranet, through SMS (Mobile), email, wireless,
auxiliary display systems etc.
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In case of GREY IRON FOUNDRY,
the pouring of liquid metal should be stopped
once the metal temperature drops to certain value.
This Timer is very easy to use,
Firstly enter the time in seconds with keys provided
on the front panel. Now press the start Button,
counting in a reverse fashion will start like
from 600,599,598,597…
During this down counting process, a revolving
indicating lamp remains OFF. As soon as the specified
time period is over, the revolving Lamp switches
ON and a hooter is blown to inform the pouring
workmen to stop the pouring.
Thus a foundry man can increase
profitability by avoiding rejection of castings
due to low temperature liquid metal pouring in
to moulds, faded Mg liquid metal pouring in to
moulds.
FEATURES
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